GEBHARDT StoreBiter® MLS
Optimise Production Efficiency with Larger Batches, Fewer Changeovers
The GEBHARDT StoreBiter® MLS is a multi-level shuttle that can transport totes, cartons, and trays to and from storage areas. As a type of automated storage and retrieval system (ASRS), it optimises material flow and enhances efficiency.
By leveraging automated storage systems, manufacturers can produce and store large batches to create inventory reserves, while improving operational efficiency.
These systems use compact racking with shuttle vehicles that can perform multi-deep container retrieval, maximising storage density. This enables businesses to hold more goods to help combat supply chain disruptions like raw material shortages.
Creating an inventory reserve can also reduce the number of changeovers needed to complete orders. Changeover processes, such as equipment cleaning and tool changes, can result in long periods of downtime. By reducing the frequency of changeovers, more time can be spent processing orders to improve lead times and profitability.
Lastly, moving to automation can eliminate inefficiencies associated with manual handling. Instead of employees walking great distances and relying on pick lists, goods can be accurately retrieved and delivered to workers.
Advantages of Multi-Level-Shuttles
- Maximise uptime by reducing the number of changeovers needed
- Improve throughput to handle increasing order volumes
- Decrease labour reliance by automating tasks
- Improve storage density to make site space go further
- Increase storage capacity and create inventory reserves
- Improve accuracy with real-time inventory monitoring
Multi-Level-Shuttle Components
Shuttle Vehicles
We have several types of shuttle models to suit various heights. Each shuttle consists of a vehicle and a load-handling device (LHD). Our vehicles use rails to drive to their destination.
Load Handling Devices (LHD)
Load Handling Devices (LHDs) are solutions that can extend into racking to load and unload units. They use a small, precise conveyor to move the product unit onto the rack or the shuttle vehicle.
Applications of Multi-Level-Shuttles
Production
Multi-level shuttles can support production processes by increasing storage capacity and storage density. We leverage vertical warehouse space to increase the number of storage locations without using additional floor space. By storing more goods, manufacturers can reduce changeover frequency and WIP inventory.
Buffering
Shuttle systems can help create a storage buffer to keep operations lean. By introducing an area to hold goods temporarily, items can be prepared ahead of time to prevent delays. Buffer stores can also be used as storage reserves, creating additional space for high-demand goods. Users can tap into these reserves to combat demand fluctuations and supply chain issues, such as raw material shortages.
Order Picking
Multi-level shuttles can be used to retrieve goods from storage areas. Our systems can suit various picking styles, such as batch picking and wave picking. By quickly transporting goods to workers, orders can be completed in a shorter timeframe.
About GEBHARDT Intralogistics UK
"Thanks to the GEBHARDT solution, our processes are much more reliable and faster and we can already see a very good return on investment today."
- Klaus Wohlfarth, KW automotive
For over 30 years, GEBHARDT Intralogistics UK has been optimising supply chain operations. With our expertise, you can reach new levels of productivity and efficiency.
We provide end-to-end services for implementing new intralogistics systems. During the discovery phase, we will discuss your business goals and learn more about your current processes. Our solutions team will then create a bespoke system proposal to suit your needs.
Once approved, our UK-based manufacturing team will construct and install your equipment. Even after installation, we provide maintenance services to ensure that your operations run smoothly.
