GEBHARDT StoreBiter® MLS
Optimise production efficiency with larger batches, fewer changeovers
The GEBHARDT StoreBiter® MLS is a multi-level shuttle system that can transport totes, cartons, and trays to and from storage areas. As a type of automated storage and retrieval system (ASRS), it optimises material flow and enhances efficiency.
By leveraging ASRS shuttle systems, manufacturers can produce and store large batches to create inventory reserves, while improving operational efficiency.
These systems use compact racking with shuttle vehicles that can perform multi-deep container retrieval, maximising storage density. This enables businesses to hold more goods to help combat supply chain disruptions like raw material shortages.
Creating an inventory reserve can also reduce the number of changeovers needed to complete orders. Changeover processes, such as equipment cleaning and tool changes, can result in long periods of downtime. By reducing the frequency of changeovers, more time can be spent processing orders to improve lead times and profitability.
Lastly, moving to automation can eliminate inefficiencies associated with manual handling. Instead of employees walking great distances and relying on pick lists, goods can be accurately retrieved and delivered to workers.
Advantages of Multi-Level Shuttle Systems
- Maximise uptime by reducing the number of changeovers needed
- Improve throughput to handle increasing order volumes
- Decrease labour reliance by automating tasks
- Improve storage density to make site space go further
- Increase storage capacity and create inventory reserves
- Improve accuracy with real-time inventory monitoring
Multi-Level Shuttle Systems Components
Shuttle Vehicles
We have several types of shuttle models to suit various heights. Each shuttle consists of a vehicle and a load-handling device (LHD). Our vehicles use rails to drive to their destination.
Load Handling Devices (LHD)
Load Handling Devices (LHDs) are solutions that can extend into racking to load and unload units. They use a small, precise conveyor to move the product unit onto the rack or the shuttle vehicle.
Applications of Multi-Level Shuttles
Production Integration
Multi-level shuttle systems integrate directly into production environments, supporting structured material flow between process steps.
As a high-density interim storage solution, the system holds semi-finished goods in a controlled, automated environment. This enables processes to be decoupled, WIP to be centrally managed and materials to be sequenced in line with downstream capacity.
The result is greater transparency, controlled release of WIP and more stable production flow - even in high-mix or changeover-intensive environments.
Strategic Buffering
Beyond internal production support, shuttle systems provide strategic buffer capacity to absorb variability.
By temporarily holding goods in a structured storage reserve, manufacturers can manage demand peaks, supply chain disruptions and raw material fluctuations without congesting operational areas.
This controlled buffering approach reduces pressure on the shop floor while maintaining responsiveness and operational resilience.
Order Fulfilment & Picking
Multi-level shuttle systems also support efficient order fulfilment processes.
By automatically delivering goods to ergonomic picking stations, the system enables a goods-to-person approach that reduces manual handling and travel time. It supports a range of picking strategies, including batch and wave picking, improving throughput and accuracy.
The result is faster order processing, improved ergonomics and optimised warehouse performance.
About GEBHARDT Intralogistics UK
"Thanks to the GEBHARDT solution, our processes are much more reliable and faster and we can already see a very good return on investment today."
- Klaus Wohlfarth, KW automotive
For over 30 years, GEBHARDT Intralogistics UK has been optimising supply chain operations. With our expertise, you can reach new levels of productivity and efficiency.
We provide end-to-end services for implementing new intralogistics systems. During the discovery phase, we will discuss your business goals and learn more about your current processes. Our solutions team will then create a bespoke system proposal to suit your needs.
Once approved, our UK-based manufacturing team will construct and install your equipment. Even after installation, we provide maintenance services to ensure that your operations run smoothly.
